They actually have a product called ReDeck which is basically sheets of nonskid that you epoxy onto the deck and then paint. When you have that outline, determine where you want any hatches to be, these should never cross into the outline 'plank'. On the next page we'll get into the measuring and drawing part, where it gets interesting! The router may have the tendency to want to 'walk away' from the guide, try cutting in the opposite direction if this happens. Privacy Policy, 1591 E. Atlantic Blvd, 2nd Floor JavaScript is disabled. Technological improvements have enabledtodays product offerings to be cooler underfoot. You have produced a great finish - looks brilliant. GRAND BANKS ON A, Inside theOuter Banks Cruising the sounds of North Carolinas east, Bahamas Marinas are Building Back Serious improvements and renovations are, Wellcraft, acquired by the Beneteau Group in 2014, designs vessels, Even More News TEK-DEK is the ideal alternative to wood decking. Battery Chargers / Solar Charging Systems, cabin lights/deck lights/underwater lights, Canopies / Radar Arches/Boat covers/T-TOPS, Mobile: +356 9980 8359 Atlantic We removed all of the caulking and most of the screws and today I tried removing the teak using an oscilating tool and a scraping blade. With the tape down, cut the nozzle of the caulking tube to a rather large diameter, you want it big enough to 'fill' the groove in one pass. Office: +1 (954) 522-5515 Save my name, email, and website in this browser for the next time I comment. Looking forward to the next chapter, this chapter was a great read and gives me hope we might be able to take this on ourselves. Is it worth a try? (Wouldn't it be nice to have a sheet-size portal CNC router). I might try removing a small section to confirm this. Contact Us 10 years ago Isiteek add safety with its nonslip quality. I'm sure whatever we use, it will be toxic and potentially combustible and with the shrink wrap, there's no ventilation. Cut all the outside lines this way, including the 45 degree corner lines. Events 7 years ago Excellent work and good idea. Then use a . I choose Teak stain, 2~3 coats brings the color close to the natural teak. I can't speak to the installation question in any detail, but I would mainly like to comment on the resale issue that you raised near the end.. Curmudgeon at Large- and rhinestone in the rough, sailing my Farr 11.6 on the Chesapeake Bay. Those reasons include its affordability, low maintenance,nonskid appeal, uniform appearance, and soft feel underfoot. FlexiteekInternational announced in a press release earlier this yearthat an agreement has been reached to acquire Wilks, andthe merger is planned to finalize later this year. Apart from the router this should be available to everybody by looking in the garage. When this step is all done, it's on to the final step: finishing! After you're done with this part, sit down, admire your workand have a beer, you earned it. Looking at Trakmark's site, the materials seem to work out about 100 per square metre plus all the tools. 10 years ago pay attention someone's life depends on it. This still isn't cheap however, if you do all the measuring and applicating yourself, the price is still nearing the $1000 mark for the surface area shown in this instructable. Cheap routers can be a pain to work with, but it's up to you. I'm trying to decide if DIY installation is worth the time and effort. flexiteek.com, Isiteek is made for DIY install on small areas. It maintains its good looks even in the harshest environments - it is UV a stabilised PVC and manufactured to exacting standards guaranteeing years of satisfaction. You also glue this directly to the fiberglass, but it will withstand the weather better and will probably not need removing. var plc318127 = window.plc318127 || 0; The options are quite a few, from rubber to cork.. just liked your solution better ;). Now the hatches can be a bit difficult, but patience here will deliver a better end result. ISITEEK is protected under the Flexiteek patent and it has a three year material guarantee. Contact us: info@southernboating.com, Copyright 2015 The Voux, All rights Reserved. I will have a huge mess on my hands when the teak is gone. PlasDECK CoolTEAK remains cooler thanother PVC decking materials, which makes it ideal for swimplatforms. Now place the guide of your choosing along the outer lines, the correct distance away from the line you have drawn, when you are completely satisfied it is the correct distance from the line, clamp it down on both ends. - Guide (long ruler or straight piece of wood) I drew the plans for the placement of the boards and outlines as a sketch in my notepad and then transferred them to a nicer sketch on the computer, use this as a reference! I will say it pays to invest in marine grade plywood, else water would get in the seams and destroy the wood. Pompano Beach, FL 33060 50mm wide profile Synthetic teak boat decking with integral black caulking, 50mm wide profile Rounded edge margin Synthetic teak boat decking without integral caulking, 5mm wide black caulking profile Synthetic teak boat decking, 150mm wide profile Synthetic teak boat decking with integral black caulking, 125mm wide profile Solid King Plank without channels on base or integral black caulking, 135g tube of clear Stelmax adhesive / glue. 1591 E. Atlantic Blvd, 2nd Floor Routers aren't cheap, i borrowed mine from my father, and i would advise borrowing a more expensive model rather than buying a cheap one. Beautiful work! I agree. Isiteek is made of composite materials, 100% recyclable in to other products. Okay, back to work, step 3: the hatches! Come join the discussion about sailing, modifications, classifieds, troubleshooting, repairs, reviews, maintenance, and more! I first looked at the 'plastic' teak look-a-like, you'll get tons of hits googling for 'fake teak'. Now pick up your guide and trace the first outline around the entire deck (not neccesarily the outline of each board, the outline of the deck can be a totally different thing!) Use a third routing bit with an inward curve to create a fillet of about 2~3 mm on both the hatch and the hole in which it will sit. About Us We had the boat shrink wrapped so we can start on removal in the PNW winter. The ones that mix sealant and synthetic boards such as a by the strip installation I am less a fan of for longevity. Also keep the structure beneath the deck in mind when doing this, it would do any good to have a hatch with a support beam running down the middle. When you're all done with that, do the same for the outside planks of the hatches, you should only have to cut the inside lines, because you will use a jigsaw to cut along the outside lines to separate the hatch. Increasing Warning Signs When all outside planks and hatches are done it's time to change the bit for the deeper and wider groove of the infill planks. But when they get beyond that and am told to replace them, I will put some kind of grip decks on the boat. Durability - A deck is exposed to wear and has to be sanded every couple of years (at least). 8:00 - 13:30, Saturday. And all of that is before you decide what to do with the non-skid pattern. Its been popular ever since. To do this, choose a size for the 'outer' plank, this plank runs across the entire outline of the deck, at least in a real teak deck. As i want to show with the example photo of teak decking, real teak is comprised of separate planks, so that's the look we want to achieve from our solid board. Yes. Fax: +1 (954) 522-2260 It would seem like the preparation process would need to address at least a two or three part challenge; First removing the PU-50, then dealing with the screw holes, and ultimately potentially dealing with deck core issues at the fastenings depending on the water tightness of the fastening penetrations and the core materials. Basically, sand every surface smooth, use special care in the grooves, make sure no splinters remain. In some point i had to cheat a little and the line was not 45 degrees, but from exact inside to outside of the 'plank', in the centerline i used a more agressive angle to create the 'diamond' centerplank. there are alternatives however! With the hatches roughed in, measure and draw lines for the planks that fill the deck, using a centerline and working outwards to both sides is the most effective way, if you want to, you can also add some decoration there, and if you need more than 2 boards side by side, the centerline is the best place to join them (see attached photo for my solution). Make sure you also place some tape at the 'ends' of the groove. It does have the distinct advantage of being lower-maintenance than any wood solution, but i feel it lacks that genuine feel you can only get with real wood. Most sources say it is not salvageable. About: Your friendly neighborhood Software Engineer with an interest ineverything interesting! Perhaps the simplest is to properly fill all holes and then paint on a non skid material and call it a day. For the straight lines you can use a guide, obviously that won't work for the rounded corners, just be careful and take your time! Then, using a heat gun and the oscilating tool, cut horizontally under the planks to release the bond. Absolutely stunning job. Now, when attaching real teak planks in a corner joint, carpenters will always use a 45 degrees cut to join the planks, add a 45 degree diagonal line to EVERY corner in the deck. I bought a boat with teak decks and love them and am having them updated. Advertise If anyone has actually tried this, I'm wondering if it's practical for a 50 foot sailboat with kingplanks an all sorts of other interesting patterns to make. This deck is normally shielded from the weather, so that helps. Feel free to experiment, so far, any mistakes can be solved with an eraser. Best Answer? Please note if a ringdeck is installed and then caulked around the outside trapping the water and condensation under the deck this will void your warranty. A forum community dedicated to Sailing enthusiasts. With 25 colors and customvariations, the new PlasDECK Eco Series utilizes leftoverscraps from manufacturing that are recycled for the bottomlayer and makes the product even more affordable as wellas eco-friendly. No need to exploit our worlds beautiful rainforests. She says that the planer noise is ear-shattering from below. When the paint has dried, carefully place masking (painters) tape along the edges of the deep grooves. isiteek.com. Also it protects the side of the hatch a little from 'peeling' of the layers. I only intended to mention my boat's project decisions in reference to your question about using Kiwigrip and my perception of how Kiwigrip might impact resale value. Evans, Southern Boating March 2019. This comes down to just being precise and carefully think it all over before you actually start cutting. Hi Alan,this was a concern for me as well. Excellent non-slip surface. It has been on board for two years now, it's not directly exposed to the elements, but it definately got wet and it still looks good.I would suggest lightly sanding and re-varnishing the wood every 2 years depending on use.I'll see if i can snap a picture in the coming weeks to show the wear. I want to use epoxy to stiffen the composite deck, which is way too flexible (for a big guy like me to walk on!). plasdeck.com. If you want to do so, first paint or stain the wood including the grooves, if you don't moisture will rot the wood under the caulking. 7 years ago Still, i'm very pleased with the end result. Beneteau Gran Turismo 45 Boat Test It might help to keep the next step in mind when deciding on size and location, but you should make some rough lines now to help you decide on the location. The hatch can be filleted on both the top and bottom, the decking only needs to be hatched on the top. The companys newest advancement is Flexiteek 2G,which was in development for two years and is the That is what I meant to by saying that my experience does not fully correspond to your situation. My intention is to us a CNC to carve a 6mm teak plywood to shape the plywood and then epoxy it on deck. When I chose Flexiteek (over 6 years ago now) it was because it was the only one at the time with subtle colour variations in the plastic. There are however a limited number of exceptions when a deck will need to be caulked around the perimeter such as a cockpit where a well forms part of the manufacture of the boat. Photos of our deck. We'll assume you're ok with this, but you can opt-out if you wish. Feel free to correct me, anyone. When doing the hatches, round the corners using anything that has a radius to your liking (i used a coffee cup). i chose a relatively shallow 1 mm for the outside 'small' grooves. Created by Fuelthemes. With the first small groove bit set-up to the correct height, measure the exact distance from the flat edge of the guide foot of the router, to the center of the drill bit, in my case this was 51mm. With plywood the grain runs lengthwise, you will want to route along the grain most of the time (lengthwise). Test if the jigsaw will go trough the slit you made, if so, you can start cutting along the outside line, following the rounded corners you drew. This company has offered synthetic teak boat deckingmaterial since 2000. Whatever depth you choose for the bits is up to you, but make it consistentthroughoutthe entire project. Caribbean The downside has been its tendency toabsorb heat, which makes the product uncomfortable for bare feet in southern boating locales that havecontinuous sun exposure (e.g. When the boards fit exactly as they should, we are ready to draw the outlines for routing! In this (my first) instructable i want to tell you about the method i used to create a cheap(er) new decking for my boat, the technique can be used for other uses than decking, it's the actual look and methods used to achieve this look that i'll be documenting. - Power saw Subscribe I am particularly interested if the grooves have remained waterproof. JavaScript is disabled. Wet or dry, Isiteek provides amazing grip in the toughest conditions (ASTM D 4518). The fillets on the hatches and the decking can best be smoothed by hand. The color of the caulk is up to you, but teak uses black (sometimes gray) caulking. After each groove is done, remove the tape, any small excess caulking can be removed later when it's hardened. No boat is, so keep that in mind! Beer done? I'm not knocking your work in the slightest bit, I'm especially impressed by your router skills. The acquisition will facilitate the supply of synthetic teakand fendering to a list of OEM clients that include RoyalHuisman, Hanse Group, Jeanneau Beneteau Group, Princess In my case all but one sheet were dead-on, the final sheet had to be trimmed a little due to the boat not being perfectly symmetrical. I finally tried removing the teak this morning. When you have rough-cut the sheets, start to test the fitment in the boat, this might take a couple of tries, but you better be carefull, removing excess wood is easier than adding it when you cut too much. I have coated the wood three times with varnish and it holds up really well. Make sure the planks on the deck run across the inside of the hatch, this will give nice clean lines! It's maybe 50 sqft. Since I imagine that the routed grooves penetrate the outer layer of the plywood I am wondering how the deck is standing up to weather? So the obvious choice for me was to see if i could find another solution using just the tools available to me, i ended up using: This website uses cookies to improve your experience. But i totally agree it's obvious on closer inspection. I'm not offended :) You are absolutely right, if i could afford it i would have gone with real teak, but prices are very very high now. - Clamps The Fora platform includes forum software by XenForo, VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. Its been a few years now - would be interesting to know how its held up. All your hard work will have given you a brilliant end result. I'm sure a lot of boat owners will be happy too with the end result of this method, but real teak is still something beautifull. Before you can actually start drawing the outline to be cut you have to make a plan as to which sheet goes where, the most important thing here is to remember the direction of the grain of the wooden sheets! Make sure the tape adheres well, don't do the entire board, just one or two grooves at a time, the tape will come undone otherwise. Also choose a size for the inner planks, again, i opted for 7cm, but you can pick any size you want, as long as you make it consistent in the entire deck! See the attached image for reference. I used to work for Teakdecking Systems fabricating these floors, so I guess I'm a bit biased against the plywood idea. I do have a question. - Eraser It has the same classic good looks as the hard wood whilst providing significant practical benefits; virtually no maintenance, non slip, easy on the feet and considerably less expensive. very nice project, I've been thinking about a cheap way to build a wood deck for my sailboat and this looks to me to be a fairly streight foreward project. See the attached picture for reference. Thank you, it has held up very nice over the years, we lightly sanded and then varnished it one year after the original instructable and we don't need any touch ups now. For a better experience, please enable JavaScript in your browser before proceeding. I did route the straight parts of the outside line, to serve as an extra guide when i used the jigsaw, if you do too, be careful not to cut past the rounded corners! Removal - when it will inevitably have to be removed, epoxy could be a hard bond to pull off. So enjoying reading this! Now with the planks all drawn out, start to enhance the lines, start by finalizing the hatches, on real teak decking it is common to have boards running along the outlines of the hatch as well, so start by adding a plank around the outline of the hatch, use the same size as the outline plank for the entire deck to keep things in line with each other. If your boat is overdue for new decking, take a look at someof the hottest, cool-comfort synthetic teak decking offeringson the market. Any constructive feedback is more than welcome, as said, this is my first instructable and English isn't my native language. 5 years ago, Hi, the decking has been on my boat for a little over 4 years now and it still looks good. If replacing all of the decks with synthetic is too costly, I'd at least like to do the coachroof. Motoryachts Reply Also, make sure that the guide you choose does not bend, else you will end up with curved grooves. When you are completely satisfied with outline you have drawn, it's time to move to the next step: routing! Florida). A very well done! I'm also looking into the Gibco Flex Mold. Participated in the Make It Real Challenge, Participated in the Woodworking Challenge. I left my grooves as they were, but you could also fill them withcaulkingto more closely resemble real teak. This allows for refinishing with a belt sander to look like new when one goes to sell. Hosted by Web Directions. I was thinking about starting with the coach roof section on the foredeck. on Introduction. I'm still researching products. You will cut the hatch along the outermost outline and using this bend, but you can draw the box rectangular for easy measuring. Office: +1 (954) 522-5515 For the materials i ended up using 15mm waterproof plywood. I have already contact Beneteau and confirmed that there is molded nonskid beneath. Low combustibility (Flammability tested to AS/NZ 53837). oops . Reply I have those documents on another pc, i'll add them just for reference. Brilliant. Isiteek is a DO-IT-YOURSELF product and is suitable for building simple panels. Reply Riviera 645 SUV Very happy with the result. Contact us: info@southernboating.com FOLLOW US: Basically, the procedure is the same, take your time placing the guide, be careful not to overshoot into the narrower cuts of the outside planks on the ends and the hatches. var AdButler = AdButler || {}; AdButler.ads = AdButler.ads || []; Careers Depending on the specific adhesive you may be able to use chemical strippers and poltice the deck in order avoid a mechanical method that is potentially more likely to damage. See the attached picture for reference. For the average boat-owner with a tendency for the DIY (you wouldn't be on instructables otherwise would you?) How does this compare to a fitted product (I'm guessing easily half the price!). That has inspired me to consider following suit. do you think I sohuld go with traditional teak or another type of wood, and mill it myseplf to keep costs down? CoolTEAK is currently only available in premademats from templates and is not for DIY applications. Very true, but after the first 2 rounds of staining the grooves turn a lot darker. Removing something that has been epoxied will be difficult, especially on a fiberglass boat. This can be achieved by drilling a couple of holes close together on the outside line of the hatch, make sure you don't use a drill bit bigger than required for he blade of the jigsaw. manufacturers Next Generation of Decking for itslighter weight and ability to cool 30 percent faster thantraditional composite decking. Hi! Here in Holland, and probably around the globe, real Teak wood is becoming more and more expensive. I replaced rotting teak cockpit seats with PlasTeak custom mats two years ago. You must log in or register to reply here. And I don't doubt the close up quality matches everything else on your absolutely immaculate boat. I really wanted to see pix of the finished product! AdButler.ads.push({handler: function(opt){ AdButler.register(169285, 318127, [300,250], 'placement_318127_'+opt.place, opt); }, opt: { place: plc318127++, keywords: abkw, domain: 'servedbyadbutler.com', click:'CLICK_MACRO_PLACEHOLDER' }}); Big & Bold, Inside & Out The new Riviera 645, Grand Banks 85 INTRODUCING THE GB85. Like Bruce I'm considering doing the same on my boat. Following with interest, looks like an epic piece of DIY! Productcost is further reduced by offering it in large sheet form. If still good, has it needed any heavy maintenance? Enter Our Dog Days of Summer BBQ Giveaway Now! Now comes the part that most people dislike, but is all-important if you want to enjoy your new decking longer than one season. Nobody, yet, on first viewing or touching think it is anything other than real teak. I believe in North America, A-B-A Grade Plywood is the only kind that is suitable for marine applications. You can enjoy your beautiful deck instead of worrying about maintenance and poor quality. - Sanding paper in different corseness Thanks again. var abkw = window.abkw || ''; Helpful Post? Thanks for sharing. Pinterest Asthe exclusive manufacturer of TEK-DEK we have over 20 years of production and supply to the DIY market and wider boat industry - supplying fixing adhesives, ancillary products, templating services and deck installations. Let's first make sure we have the router set-up correctly, we will be using 2 different router bits, one with a very sharp tip, which we will use to make the grooves for the outside 'planks', and one with a slightly more 'blunt' tip to create the wider and deeper grooves for the infill-planks.
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