These engraving With ease of use and virtually lack of maintenance, IPG fiber lasers are the ideal solution for cutting metals. As the gas jet ejects the slag from the bottom surface of the substrate, it produces a cut kerf. Gapontsev started using the acronym IPG to refer to his company. AllIPGcontinuous wave (CW) fiber laserscan be modulated up to several kHz for precision cutting. Ask us anything! In addition these lasers are the work horse of aerospace drilling applications with material thickness >25 mm. This pulsed mode-cutting results in minimal slag and heat affected zone (HAZ), which are critical to many cutting processes as well as micro-machiningapplications. These parameters in our BCF 30W can cut up to 0.3MM copper, taking IPG announced the release of the LightWELD 1500, a handheld laser welding system, late in 2020. Cutting reflective metals have shown to be very challenging when using CO2 lasers or near-IR lasers with low peak power. *Eng-Tips's functionality depends on members receiving e-mail. Login. These leading edge systems have the additional capability of cutting flat workpieces for greater flexibility. I have worked in the metalworking industry for more than 10 years. These are the best settings for Copper cutting with a fiber laser engraving machine BCF, Raycus, JPT or others. But these parameters also apply to EZcad 3 and, in general, any laser control card from JCZ. Tool Steels This cutting method is typically used for materials with low vaporization temperatures such as polymers, wood and organic materials. [6], The company is headquartered in Oxford, Massachusetts, with more than 25 facilities around the world. I do a lot of thinking, reading, and writing around sheet metal fabrication, machining, mechanical engineering, and machine tools for metals. The laser cutting edge needs to be flat, smooth, and free of burrs and stripes. [5], IPG also develops and manufactures fiber amplifiers, diode lasers and several complementary products used with its lasers, such as optical delivery cables, fiber couplers, and beam switches. Fully enclosed housing, Safety circuit design, equipped with laser radiation-shielding glass, Higher safety standard, Ensure the safety of operators. Cutting Copper and Brass with IPG Fiber Lasers, Cutting with 1 kW Single-mode Fiber Laser, BLM's CNC Tube Cutting with IPG Photonics' Laser, A snake-arm robot with a 5 kW laser for cutting metal and concrete (video courtesy of TWI), Underwater cutting with 5 kW fiber laser (video courtesy of TWI), Nuclear decommissioning using a high power laser (video courtesy of TWI), Underwater cutting of stainless steel (video courtesy of TWI), Hand-operated laser cutting for nuclear decommissioning (video courtesy of TWI), ABB Robotics - Laser Welding, Cutting & Forming with 3 kW fiber laser, Comparison of Mazak Laser OPTIPLEX 3015 FIBER 6 and 4 kW machines, Nuclear decommissioning with QC Robotics LaserSnake equipped with 5 kW IPG fiber laser, Metal Photo Aluminum and Titanium Cutting with 3 kW fiber IPG Laser Cube, Cutting .063 Aluminum Metal Photo with IPG Laser Cube, LaserCube 4x4 ft flat bed laser cutting machine, Cutting 10 mm Carbon Steel with 4.5 kW Fiber Laser. The large depth of field and small spot sizes result in small kerfsand straight walls even in thick metals. These machines are available with fiber lasers from 2 to 6 kW offering the user the ability to cut both sheet metal as well as plate on the same machine base. Examples of pulsed laser cutting include ceramics and precious metals. TheYLS SeriesandYLS-CUThigh power CW multi-mode lasersmay be used for cutting thin sheets to heavy plates for a variety of applications. While the heat produced by the laser beam melts the surface, the gas exothermically reacts with the substrate and creates an additional source of heat to form an oxide layer or slag. 2022, IPG Photonics Corporation All rights reserved. Have you checked your basics? Optical amplifiers convert a small light signal into a powerful beam, often a thousand times brighter, but otherwise identical to the original signal. Its customers included Alcatel, Fujitsu, Lucent, Siemens, and Marconi (Reltec). The cutting speed and effect vary from different materials and thicknesses. When cutting high anti-corrosion materials, such as aluminum and copper, the processing time should not be too long. Building on previous demonstrations to improve the efficiencies of fiber lasers, in 1990, Valentin Gapontsev and Igor Samartsev first proposed using fiber laser technology to produce a high power laser beam, demonstrating 2W CW Er doped fiber lasers at 1.54m and a 5W laser in 1991. parameters are for reference, and the results may change deepening on the lens, power laser source brand, metal mixture, ETC. IPG invested much of its remaining capital in the development of: (1) high-power industrial fiber lasers; (2) mass production lines; and (3) semiconductor pump laser diode technology. In 2018, these amplifiers are used in telecommunications and Internet networks to transmit data over optical fiber and free space. In general, the most commonly used auxiliary gases are nitrogen and oxygen. Just enter your details below and we'll contact you with a free quote for your required machines. The large power densities associated with the small spot and excellent beam quality enables cutting of intricate features at a high rate of speed. 3000W Fiber laser cutting machine Cutting parameters,IPG,Raycus,Max. In addition, a wide range of spot sizes can be achieved by changing the optics configuration. Please let us know here why this post is inappropriate. Your email address will not be published. (In Depth Interpretation), The Ultimate Guide to Fiber Laser Cutting, How to Choose Fiber Laser Cutting Machine? Equipped with PRECITEC new generation pro-cutter laser cutting head, Optimized cutting process, monitoring cutting conditions throughAPP use easily and friendly ; High rigidity welded body has been treated with Vibrate Stress Relief and heat treatment to improve the body strength and little deformation; High precision servo motor and transmission system, this system enjoys high precision, big transmission torque, tiny transmission errors and good dynamics; With ergonomic design, equipped with intelligent operation terminal, user-friendly and easy to learn ; Eagle eye (CCD) technology, ultra-fast positioning the sheet metal edge, minimum cutting down time, In addition, it also can process punching parts and precut parts, due to secondary positioning function ; Optimized cutting technology with Programmable laser frequency and focus position, to achieve high efficiency processing on different thickness & type sheet metal. Don't know which machine to choose? QCW Fiber Laserswith optimized pulses also facilitate cutting of intricate features in thin material. If you only need to cut thin plates, a low-power laser cutting machine below 1000W is more suitable. 3. [23] The company continued to expand, opening offices near Detroit, Michigan in 2006, Beijing, China in 2007 and its Silicon Valley Technology Center in 2010.[24][25]. Laser cutting is achieved by heating the material using a focused laser beam. https://files.engineering.com/getfile.aspx?folder=b2aa5e30-26d1-44b0-9232-d, Low-Volume Rapid Injection Molding With 3D Printed Molds, Industry Perspective: Education and Metal 3D Printing. IPG'sSingle-mode fiber lasersin either continuous or modulated modeare best suited for thin metal cutting (less than 1 mm) due to their ability to focus to the smallest of spot sizes. These features enable the end user to choose an appropriate power density for cutting various materials and wall thicknesses. This cutting method is typically used for materials with low vaporization temperatures such as polymers, wood and organic materials. Typical applications include 3-D cutting of hydroform tubes as well as other automotive body parts. Gold & Silver Discover how this hybrid manufacturing process enables on-demand mold fabrication to quickly produce small batches of thermoplastic parts. Xinshi Industrial Zone, Bowang District, Maanshan, China, 1000W-12000W Fiber Laser Cutting Speed (IPG Laser Source). 1000W laser cutting machine cuts 3M thick carbon steel with a maximum cutting speed of 3.3m/min. Relatively short wavelength (1 m vs. 10 m of CO, Economical availability of high peak power fiber lasers. Flame cutting, also called reactive cutting, utilizes a laser beam coupled with oxygen gas or air to heat the substrate to its ignition temperature. We will engrave your materials for free and send you the example. In 2017, worldwide IPG revenue grew to $1.4 billion, a 40% increase over the previous year. What Are The Criteria. As the material melts, it is effectively removed either by gas jet or vaporization, thus creating a cut kerf. Nickel Alloys Krrass customer support team is here to answer your questions. [16][17] In order to introduce the technology to the market, Italtel convinced Gapontsev to transfer component production to Italy. Note:These engraving Sublimation or evaporative cutting is usually processed by heating the layer to the vaporization point. Reasons such as off-topic, duplicates, flames, illegal, vulgar, or students posting their homework. Close this window and log in. This article will list laser cutting machines' power, speed, and thickness parameters. [22], Between 2002 and 2003, IPG developed multi-kW industrial class fiber lasers. When a laser cutting machine with the same power cuts different materials, the maximum cutting speed and thickness are different. Laser cutting machines can cut different kinds of materials, such as wood, acrylic, plastic and more. Your message will be replied within 24 hours. The cutting data adopts Jiaqiang cutting head with an optical ratio of 100/125 (collimation/focus lens focal length); 3. Aluminum Besides, the extended automation system and applications can be easily integrated into machine thank s to the open automation systems of Beckhoff CNC. IPG's fiber lasers are the ideal solution for many laser cutting applications. The higher power QCW lasers with 20 kW of pulsed power and 2 kW of average power make it now possible to cut both thick and thin materials utilizing the same laser. A high-quality fiber laser source has high efficiency, long service life, and low maintenance cost. All this information does not represent the cutting time. In late 2018, IPG acquired Genesis Systems, a robotic integration company. In December 1991, Gapontsev and Alexander Shestakov founded NTO IRE-Polus. used by different customers, this data is for reference only. Cutting speed and the auxiliary gas affect the effect of the cutting edge. In 2021, Valentin Gapontsev stepped down as Chief Executive Officer, retaining a position as Executive Chairman of the company. Titanium, .activehideplus aside:before{ } [2] IPG Photonics developed and commercialized optical fiber lasers,[3] which are used in a variety of applications including materials processing, medical applications and telecommunications. InFusion Cutting, the laser beam is coaxially combined with an inert gas such as nitrogen or argon. 1. The low-duty cycle cutting process uses high-pulse energy for cutting thin-walled and thicker high-reflectivity materials at much lower average power. In addition, power consumption is also significantly smaller than that of a CO2laser, typically 9% WPE for a CO2 vs >35% for a fiber laser (YLS-ECO Serieslasers have wall-plug efficiencies exceeding 45%). considerable time. IPG cutting headsintegrated with these systems offer capacitive distance control and linear drive capabilities. Eugene Scherbakov succeeded Dr. Gapontsev as IPG's new CEO. Copyright 1998-2022 engineering.com, Inc. All rights reserved.Unauthorized reproduction or linking forbidden without expressed written permission. [7], IPG was founded in 1990 in Russia by physicist Valentin Gapontsev.[8][9][10][11][12]. In addition, because of the higher absorption of 1 micron light, the lasers make it possible to cut brass, aluminum and copper at production rates. In this way, both thick and thin plates can be processed, as long as the parameters are properly adjusted. This ebook covers tips for creating and managing workflows, security best practices and protection of intellectual property, Cloud vs. on-premise software solutions, CAD file management, compliance, and more. Fiber lasers are rapidly replacing the CO2in the cutting arena with major cutting OEMs switching or already offering fiber based cutting machines. In 1994, Daimler Benz Aerospace (DBA), a German company, hired IPG to create a laser-based obstacle warning system for a helicopter. Taking carbon steel as an example, 1000W laser cutting machine cuts carbon steel with a thickness of 4m, and the maximum cutting speed is 2.4m/min. "IPG shines as it builds a better laser. Thanks. This was accomplished by combining the output beams of several 100-W fiber lasers. Lens? [4], IPG was founded in 1990 by Valentin P. Gapontsev, IPG's Executive Chairman and former Chief Executive Officer, and Igor Samartsev, IPG's Chief Technology Officer. These are known asQCW fiber lasers. Join your peers on the Internet's largest technical engineering professional community.It's easy to join and it's free. The low-duty cycle cutting process uses high-pulse energy for cutting thin-walled and thicker high-reflectivity materials at much lower average power. IPG pursued raising the maximum wattage of fiber laser technology. Programmable Cutting gas thanks to Servo-control valve, it can switch the type of cutting gas automatically, and accurate control the gas pressure without user intervention,use friendly and reduce gas consumption . The laser beam rapidly overcomes the reflectivity barrier of such metals to initiate an efficient cutting process. Using nitrogen to cut the metal plates will obtain a clean and flat cutting edge. Examples of pulsed laser cutting include ceramics and precious metals. Laser Cutting Videos LaserCube Customer TestimonialAutopilot Automation SystemCutting Copper and Brass with IPG Fiber LasersCutting with 1 kW Single-mode Fiber LaserBLM's CNC Tube Cutting with IPG Photonics' LaserA snake-arm robot with a 5 kW laser for cutting metal and concrete (video courtesy of TWI)Underwater cutting with 5 kW fiber laser (video courtesy of TWI)Nuclear decommissioning using a high power laser (video courtesy of TWI)Underwater cutting of stainless steel (video courtesy of TWI)Hand-operated laser cutting for nuclear decommissioning (video courtesy of TWI)ABB Robotics - Laser Welding, Cutting & Forming with 3 kW fiber laserComparison of Mazak Laser OPTIPLEX 3015 FIBER 6 and 4 kW machinesNuclear decommissioning with QC Robotics LaserSnake equipped with 5 kW IPG fiber laserMetal Photo Aluminum and Titanium Cutting with 3 kW fiber IPG Laser CubeCutting .063 Aluminum Metal Photo with IPG Laser CubeCopper Cutting, QCW fiber laserSt. Beginning in 2010, the company introduced its first quasi-continuous wave (QCW) lasers into the market. Stainless Steels The thinner the material, the faster the cutting speed. Flame cutting, also called reactive cutting, utilizes a laser beam coupled with oxygen gas or air to heat the substrate to its ignition temperature. The power selection of fiber laser cutting machines depends on the type and thickness of materials. Fiber lasers have a dynamic operating power range allowing the beam focus and its position to remain constant even when the laser power is changed. Press Brake Buyers Guide: 4 Principles, 7 Factors to Consider, Prospects ofLaser Technology in Engineering Machinery, 36 Types of Thermomechanical TreatmentProcess, Top 10 Shearing Machine Manufacturers in China (2022 Updated), Global Top 10 Press Brake Manufacturers (2022 Updated), Top 20 Laser Cutting Machine Manufacturers in 2022, Pump Control Technology: ItBrings Performance Upgrade to Hydraulic Press Brake, 13 Types of Springs: Performance And Application. The air pressure in this cutting data specifically refers to the monitoring air pressure at the cutting head; 5. Machine equipped with Bechhoff CNC system, with Ether CAT real-time control protocol, reduce machine down time and ensure fast response. ", "IPG Photonics Corp. 2021 Annual Report (Form 10-K)", "Tenacity brought success to IPG Photonics", "IPG Photonics on the Forbes Top 100 Digital Companies List", "IPG Photonics to Participate in Upcoming Investor Conferences", "Valentin Gapontsev Receives Entrepeneur [, "IPG Photonics Turned Fiber Bust Into Laser Boom", "Independent Thinker: Valentin Gapontsev of IPG Photonics", "Fiber Lasers replace flash lamp-pumped YAG lasers", "Saying No to Outsourcing, Outsourcing Article", "High-power fiber lasers impact material processing", "IPG Photonics Opens Facility In Detroit", "IPG Photonics Announces New Laser Micro Processing Applications Center in Silicon Valley", "UPDATE 1-IPG Photonics IPO raises $148.5 mln", https://en.wikipedia.org/w/index.php?title=IPG_Photonics&oldid=1096565801, Technology companies based in the Boston area, Companies based in Worcester County, Massachusetts, Pages with non-numeric formatnum arguments, Short description is different from Wikidata, Official website different in Wikidata and Wikipedia, Creative Commons Attribution-ShareAlike License 3.0, This page was last edited on 5 July 2022, at 08:15. All cutting parameters can be programmed, no need human intervention, use easily and friendly; Automatic energy saving mode: while stop over 5 minutes, machine automatically switch into standby mode, to reduce power consumption; Auto exchanging table with Hydraulic lifting system; ensure synchronous running, reliable and stable. We use the same WOOBLE settings that we use to cut other materials for gold. Laser cutting machine is widely used in sheet metal processing, automobile, construction and other fields. [13] This discovery also resulted in high power optical amplifiers. If your materials have both thick and thin and need mass production, it is recommended to choose a medium and high-power laser cutting machine. Speed and frequency can remain the same, but if you own a 20W, 50W, or 100W laser from us or from other brands, you can cut relatively faster and deeper. Adopts the new I PG fiber laser source, enjoys better laser beam quality, stable power, less electricity consumption and longer working life. IPG has a unique range of products with enhanced peak power where a very different pulsed cutting process may be employed. Remarks: [13] Using a side-pumping technique, Gapontsev and Samartsev's unique fiber laser architecture enabled many semiconductor laser diodes to pump through one single-mode fiber. Other components, such as laser cutting head, servo motor, water chiller, air cutting system, control system, stabilizer, etc., also need to be carefully selected. Please contact our sales experts to recommend the most suitable machine for your sheet metal product. In 1998, IPG established the IPG Photonics Corporation headquartered in Oxford, Massachusetts. The higher the power, the more expensive the laser cutting machine.
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